Skipping the feasibility study is a common mistake

We get it. Everybody (potential investors, customers, labs…) tells you the next step is to get a nice prototype done. You may also need it for demos on a trade show, or for a Kickstarter campaign. 

So, you get an industrial designer involved (which is good) but you don’t get experienced product developers, purchasers, and manufacturing people involved.
You don’t take the time to plan ahead, identify pitfalls, compare several approaches in order to pick the best one and draw up the high-level architecture of the product design. You go straight into prototyping, which forces engineers to make hard choices that may be very hard to reverse later, without actually questioning those choices.

What may happen? 

The product may be developed in a way that makes it impossible to manufacture. Or, if you do go into manufacturing, you may suffer much higher-than-anticipated costs, and/or severe quality/reliability issues. Fixing issues at that stage, if that’s even possible, is often hundreds of times more expensive (in money and time) than at the early design stage. That’s why a feasibility study to avoid these risks is so crucial, and our engineers will help perform yours.

Agilian Feasibility Study Checklist Example

What happens during the feasibility study we do for you

A feasibility study usually addresses a number of aspects such as:
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Design
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Marketing
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Technical
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Supply chain
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Project management
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Compliance
Keep your project risks in mind. A prototype that gets customers and investors excited is great, but you also need to look at your technical risks: the product must reach the desired level of performance reliably, and it must be manufacturable on budget and on quality
fabien
Fabien Gaussorgues
Agilian CEO

Who needs to do a feasibility study?

Almost every business developing and manufacturing a new product should do a feasibility study early on in their new product development process as it provides so much assurance that various aspects of the project are possible and low-risk.

Overall, we recommend this to anyone as an exercise to reduce risks from an early stage and have a successful launch in the market.

Answers to questions and tips from us during your feasibility study

agilian feasibility study
"Before you assess how to build your product, make sure it’s worth building first. Learn how early product idea validation can save you from costly mistakes. Read this blog post."
renaud
Renaud Anjoran
Agilian Executive VP

When does the feasibility study take place?

As you can see in the new product introduction process we follow below, the feasibility study takes place right at the beginning.

Agilian NPI process large quantities

Feasibility Study FAQs

A feasibility study evaluates whether a product concept can be successfully developed and manufactured. It defines the technical approach, identifies key risks, and outlines a realistic path toward prototyping and production.
Skipping a feasibility study often leads to costly mistakes, such as designs that are difficult to manufacture, underestimated costs, or reliability issues. Identifying these risks early is far more efficient than fixing them later in development.
Agilian’s feasibility studies typically cover product design concepts, technical architecture, supply chain options, compliance requirements, and key project risks. The goal is to validate assumptions and define the best approach before development begins.
A feasibility study should be carried out by experienced engineers and product development specialists who understand both design and manufacturing constraints, as well as supply chain realities in China.
Any company developing a new hardware product can benefit from a feasibility study, especially when the product is complex, innovative, or being manufactured in a new environment. It is particularly valuable for startups and companies new to manufacturing in China.
Typical risks include technical challenges, component availability, manufacturing constraints, compliance issues, cost overruns, and timeline delays. Addressing these early reduces uncertainty and improves project outcomes.
  • What is a feasibility study in product development?

    A feasibility study evaluates whether a product concept can be successfully developed and manufactured. It defines the technical approach, identifies key risks, and creates a realistic plan for moving toward production.

  • Why is a feasibility study important before prototyping?

    Skipping a feasibility study can lead to costly mistakes, including designs that are difficult or impossible to manufacture...

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